01

Department

Business Development

Defense and aerospace market entry, program pursuit, and growth strategy for Canadian and U.S. opportunities. Engagements draw on direct experience navigating PWGSC/PSPC procurement, prime contractor ecosystems, and federal supplier qualification frameworks.

Defense Market Entry & Positioning

Strategic assessment of target markets within Canadian and U.S. defense programs. Covers customer segmentation, competitive landscape analysis, and capability gap identification to position clients for Tier-1 prime and government direct opportunities.

Scope of Services

  • Market segmentation and opportunity mapping
  • Capability statement development
  • Prime contractor engagement strategy
  • Bid/no-bid analysis and pursuit prioritization
Federal Supplier Registration

End-to-end support for Canadian and U.S. federal supplier qualification — including CanadaBuys / PSPC registration, Controlled Goods Program (CGP) designation, and ITAR compliance registration for companies pursuing DND, U.S. DoD, or prime contractor supply chain entry.

Scope of Services

  • CanadaBuys / PSPC supplier registration
  • CGP designation application and compliance
  • ITAR registration and export control setup
  • DSP supplier qualification documentation
Proposal & Teaming Support

Technical and operational input for RFP responses, capability submissions, and teaming agreement structuring. Includes review of flow-down requirements and compliance mapping against AS9100, NADCAP, and defense procurement standards.

Scope of Services

  • RFP response and technical writing support
  • Teaming and offset agreement structuring
  • Flow-down requirements review
  • Customer diversification strategy
02

Department

Manufacturing

Production operations consulting across fabrication, precision machining, composite manufacturing, and structural assembly. Grounded in direct shop floor leadership across a range of commercial and defense programs. Lean Six Sigma methodology applied throughout.

Fabrication, Precision Machining, Composite & Assembly Operations

Operational assessment and improvement across four core manufacturing disciplines — sheet metal fabrication and welding, CNC precision machining, composite layup and repair, and structural sub-assembly.

Scope of Services

  • Sheet metal fabrication and welding operations review
  • CNC precision machining process optimization
  • Composite layup, cure, and repair process support
  • Structural sub-assembly and integration planning
  • Landing gear assembly and ATP support
  • Production flow and constraint analysis
  • OEE assessment and improvement planning
  • Routing, traveller, and work instruction development
  • Lean transformation and waste elimination
  • Tool and fixture strategy review
SIOP, MPS & MRP

Integrated Sales, Inventory & Operations Planning (SIOP) connecting demand signals directly to shop floor execution. Master Production Schedule (MPS) design for contract-driven aerospace programs with long-lead material profiles, and Material Requirements Planning (MRP) configuration to drive accurate procurement and capacity loading across ERP platforms.

Scope of Services

  • SIOP process design and cadence facilitation
  • MPS development for long-lead defense programs
  • MRP configuration and BOM validation
  • Demand-supply reconciliation and consensus planning
  • Capacity loading and constraint analysis
  • Inventory buffer and safety-stock strategy
CAD Support — CATIA V5 & Autodesk Inventor

Engineering CAD support for aerospace and defense programs using CATIA V5 and Autodesk Inventor. Covers part and assembly modeling, drawing package preparation, design-for-manufacture review, and engineering change documentation in compliance with AS9100 configuration management requirements.

Scope of Services

  • CATIA V5 part and assembly modeling
  • Autodesk Inventor design and detailing
  • Engineering drawing package preparation
  • Design-for-manufacture (DFM) review
  • Engineering change order (ECO) documentation
  • Configuration management and revision control
  • GD&T review and tolerance stack-up support
  • CAD-to-shop floor work instruction alignment
ERP Deployment & Optimization

End-to-end ERP implementation and post-go-live optimization for aerospace manufacturing operations — covering manufacturing modules, shop floor control, and AS9100/prime flow-down traceability requirements across leading ERP platforms.

Scope of Services

  • Requirements definition and system selection support
  • Manufacturing module configuration (routing, WO, BOM)
  • AS9100 traceability and flow-down mapping
  • Data migration and master data cleansing
  • UAT management and go-live support
  • Post-deployment KPI reporting and optimization
03

Department

Supply Chain

Supply chain strategy and recovery for aerospace and defense manufacturing programs. Backed by direct experience managing multi-tier supplier networks, long-lead aerospace commodities, and prime contractor flow-down requirements.

Supplier Recovery Plans

Structured intervention for underperforming or at-risk suppliers critical to production continuity. Recovery plans are built around root cause identification, corrective action verification, and performance monitoring aligned to prime contractor supplier quality requirements and AS9100 standards.

Scope of Services

  • Supplier risk classification and triage
  • Structured recovery plan development and tracking
  • Root cause analysis (8D, DMAIC, Ishikawa)
  • On-site supplier audit and surveillance
  • Delivery and quality KPI dashboarding
  • Escalation protocol and prime liaison
Supplier Management & Performance

Ongoing supplier management program design and execution — including Approved Vendor List (AVL) qualification, performance scorecarding, and single-source risk mitigation for long-lead or sole-source aerospace commodities.

Scope of Services

  • AVL qualification and onboarding process
  • Supplier scorecard design and governance
  • Single-source risk identification and mitigation
  • Long-lead commodity management strategy
  • Supplier development and capability building
Procurement Strategy & Spend Management

Strategic procurement program design for aerospace manufacturers — covering category strategy, spend analysis, and make-vs-buy decisions aligned to program schedules and cost targets.

Scope of Services

  • Spend analysis and category segmentation
  • Make-vs-buy analysis
  • RFQ and sourcing process design
  • Procurement policy and controls development
04

Department

Quality

Full-scope quality system consulting for aerospace and defense manufacturers — from AS9100 Rev D certification and NADCAP accreditation through CGP, ITAR process compliance, and Heat Treat / Pyrometry special process qualification under AMS 2750.

AS9100 & NADCAP Audit Readiness

Comprehensive audit preparation for AS9100 Rev D certification and NADCAP accreditation across special process disciplines (Heat Treat, Welding, NDT, Composites). Covers gap analysis, corrective action closure, internal audit program development, and registrar/accreditation body interface.

Scope of Services

  • AS9100 Rev D gap analysis and remediation roadmap
  • NADCAP audit preparation (HT, Welding, NDT, Composites)
  • Internal audit program design and execution
  • CAPA development and objective evidence compilation
  • QMS documentation authoring and revision
  • Registrar and accreditation body liaison
CGP & ITAR Process Compliance

Canadian Government Program (CGP) and ITAR compliance program development for manufacturers handling controlled goods or export-controlled technical data. Includes policy development, employee screening program setup, and ongoing compliance process integration.

Scope of Services

  • CGP designated official registration and procedures
  • Controlled goods inventory and security plan
  • ITAR Technology Control Plan (TCP) development
  • Export control classification and licensing guidance
  • Employee training and awareness programs
Heat Treat & Pyrometry — AMS 2750

Pyrometry program development and compliance to AMS 2750 (current revision) for thermal processing operations. Covers furnace classification, Temperature Uniformity Surveys (TUS), System Accuracy Tests (SAT), and instrumentation qualification in support of NADCAP Heat Treat accreditation and prime contractor flow-down requirements.

Scope of Services

  • AMS 2750 compliance program development
  • Furnace class determination and documentation
  • TUS planning and execution oversight
  • SAT procedures and instrumentation chain verification
  • NADCAP Heat Treat audit preparation
  • Thermal processing specification review and authoring
Quality Management System (QMS) Development

Design and implementation of QMS frameworks for first-time certification or system rebuilds — including procedure authoring, process mapping, and integration of customer-specific quality requirements (CSQRs) from major primes.

Scope of Services

  • QMS procedure and work instruction authoring
  • Process mapping and interaction matrix
  • CSQR review and integration into QMS
  • Management review and KPI framework setup
05

Department

MRO — Maintenance, Repair & Overhaul

Operational and compliance consulting for MRO facilities — covering planning, work-package development, airworthiness authority requirements, and production readiness for commercial and military repair/overhaul programs. Includes composite repair, landing gear overhaul, and structural inspection support.

MRO Production Planning & Scheduling

Production planning and scheduling for MRO environments — balancing variable induction rates, unscheduled removals, and long-lead rotable parts. Covers work order management, turn-time reduction, and capacity planning aligned to airline customer requirements.

Scope of Services

  • MRO production scheduling and capacity planning
  • Work order flow and priority management
  • Turn-time analysis and reduction strategy
  • Unscheduled removal planning and spares strategy
  • Rotable and consumable parts management
  • Customer TAT reporting and KPI development
Work Package & Technical Documentation

Development and review of MRO work packages, job cards, and repair procedures aligned to OEM manuals, airworthiness directives (ADs), and regulatory authority requirements (TCCA, FAA). Includes engineering disposition and repair scheme development for structural and composite repairs.

Scope of Services

  • Job card and work package development
  • Repair procedure authoring (OEM / SRM compliance)
  • Airworthiness directive (AD) compliance review
  • Engineering disposition and repair scheme development
  • Composite and structural repair documentation
  • TCCA / FAA regulatory compliance support
MRO Quality & Airworthiness Compliance

Quality system development and airworthiness compliance for MRO operators — including AS9110 alignment, approved maintenance organization (AMO) documentation, and supplier oversight for MRO supply chains.

Scope of Services

  • AS9110 gap analysis and QMS development
  • AMO / MRO quality manual authoring
  • Maintenance release and certification documentation
  • MRO supplier qualification and oversight
  • Inspection and test plan development
  • Non-conformance and corrective action management
Landing Gear & Structural Component Overhaul

Specialized support for landing gear overhaul and structural component repair programs — including teardown, inspection, repair disposition, reassembly, and functional test planning. Experience spans commercial regional aircraft and business jet landing gear programs.

Scope of Services

  • Landing gear overhaul process development
  • Teardown and inspection planning
  • Repair disposition and engineering liaison
  • Reassembly procedure and torque scheme documentation
  • Functional test and ATP procedure development
  • OEM and CMM compliance verification
06

Department

Shipping & Logistics

Outbound logistics optimization and import/export compliance for aerospace and defense manufacturers operating under ITAR, CGP, and prime contractor shipping requirements. Covers cross-border movement of controlled goods between Canada and the U.S., packaging standards, and documentation compliance.

Import/Export Compliance

Regulatory compliance for cross-border shipment of aerospace components and controlled goods — including ITAR-controlled hardware, Export Control Classification (ECCN), customs documentation, and Canada Border Services Agency (CBSA) requirements for defense-related shipments.

Scope of Services

  • ITAR export authorization and shipping controls
  • ECCN classification and license determination
  • Canada-U.S. cross-border documentation compliance
  • CBSA import/export regulatory review
  • Broker and freight forwarder management
Logistics Process Design

Outbound logistics process design and optimization for aerospace manufacturers — including packaging to AS9100 and prime contractor requirements, shipping documentation, first article and production part shipping protocols, and on-time delivery performance improvement.

Scope of Services

  • Packaging and preservation standard development
  • Shipping documentation and traveller compliance
  • First article and PPAP shipping protocol
  • On-time delivery KPI tracking and improvement
  • Carrier selection and freight cost optimization
Inbound Material & Receiving Controls

Receiving inspection program design and incoming material control aligned to AS9100 requirements — including certificate of conformance verification, material traceability, and quarantine procedures for non-conforming material.

Scope of Services

  • Receiving inspection procedure development
  • Certificate of conformance (C of C) verification process
  • Material traceability and lot control
  • Quarantine and non-conforming material (NCM) process
  • Supplier documentation requirements definition

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